01 / FIT
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Custom Cell Geometry
Cell length, width, height, count and loading direction are defined from the component envelope and required pieces per tray.
Custom ESD Packaging for Electronics
Custom ESD Divider Trays for Electronic Components.
Your components define the packaging — not the other way around. Southern Machinery designs reusable ESD-safe corrugated polypropylene divider trays around component dimensions, quantity per tray, loading orientation and factory handling flow.
490 × 300 × 55 mmProject example
20 Compartments5 × 4 cell layout
Fully CustomSize · cells · structure
CUSTOM PROJECT EXAMPLEInteractive customer-specific ESD divider tray
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ESD-Safe PP Corrugated StructureComponent-Specific Cell LayoutReusable Factory HandlingPrototype-to-Production Support
Customization Capability
One tray, engineered around the real component.
Standard containers often waste space or force the component into the wrong orientation. Our custom approach starts from the handled part and develops the tray around the production process.
02 / ESD
ESD
ESD-Safe PP Construction
Corrugated polypropylene provides a lightweight, reusable and moisture-resistant structure for electronic component handling. Material specification is defined to the project ESD requirement before production.
03 / PROCESS
360
Designed for Factory Flow
Tray footprint, divider layout, corner protection, labels and handling features can be matched to racks, carts, operators, workstations and line-side logistics.
Customer-Specific Case
A project example — not a standard stock model.
This tray demonstrates how a non-standard requirement can be converted into a practical reusable divider solution. The project uses a low-profile 490 × 300 mm footprint with 20 dedicated cells and reinforced corner protection.
CUSTOM PROJECT EXAMPLE
Overall Size490 × 300 × 55 mm
Internal Space460 × 290 × 40 mm
Corner Protection70 mm height
Divider Layout5 × 4
Capacity20 compartments
StructureTray + grid dividers
Reference Size Options
Start from a common footprint — or build from zero.
Conductive and ESD tote systems commonly use modular 300 × 200 mm, 400 × 300 mm and 600 × 400 mm footprints. We can use these as design starting points when they fit the customer's rack, cart or logistics system, or engineer a completely custom footprint.
300 × 200 mm
Useful starting footprint for compact electronic parts and small line-side kits. Tray height and cell layout are customized to the component.
400 × 300 mm
A widely used modular footprint for ESD totes, racks and internal logistics systems. Divider geometry remains project-specific.
600 × 400 mm
A common larger footprint for higher part counts, larger assemblies and pallet-modular factory handling.
Fully Custom
Length, width, height, compartment count, cell dimensions and reinforcement are designed around the part and the handling process.
Industry reference: conductive tote suppliers publish 300 × 200 mm, 400 × 300 mm and 600 × 400 mm modular families. ESD packaging property requirements are defined by ANSI/ESD S541, technically equivalent to IEC 61340-5-3.
Typical Applications
Organized, separated handling for electronics manufacturing.
Custom divider trays are used when electronic parts need controlled orientation, physical separation, repeatable quantity management and reusable movement between warehouse, kitting and production areas.
01
Connectors & Terminals
Keep parts separated, oriented and counted before assembly or odd-form insertion.
02
PCB Assemblies
Separate boards or subassemblies during work-in-process handling and internal transfer.
03
Sensors & Electronic Modules
Dedicated cells reduce direct part-to-part contact and simplify line-side material presentation.
04
Precision Components
Custom partitions support fragile or geometry-sensitive parts that do not fit standard containers efficiently.
ESD divider trayESD corrugated plastic boxPP corrugated divider trayESD grid divider boxReusable ESD component packaging
Custom Development Process
From component data to production-ready packaging.
A practical custom tray project can start from dimensions, photos, a drawing or a physical sample. The goal is to lock the part orientation, cell count and outer envelope before production.
Component Input
Dimensions, weight, photos, CAD or physical sample.
Layout Definition
Quantity per tray, cell size, orientation and handling clearance.
Structure Design
Tray body, dividers, reinforcement and handling details.
3D / Sample Review
Review the packaging concept before mass production.
Production
Manufacturing to the approved project specification.
Custom ESD Packaging
Send us the component.
We design the tray around it.
Share the component size, quantity per tray, preferred loading direction, available rack or cart space and ESD requirement. Southern Machinery can turn that information into a custom divider-tray proposal.